- THE MAGAZINE
If you’ve been a carpet cleaner for any length of time, you’ve probably read or engaged in discussion on the industry forums about vacuum configuration that sound something like an argument over whether Ford is better than Chevy. Some cleaners feel very strongly that they get the best water recovery when cleaning with their vacuums in a series configuration, while others swear that the high air flow (“CFMs”) they get from a parallel set up provides them with better dry times. Which is right? Well, like any good politician, I’ll say, “It depends.”
If you’re confused, you’re not alone. In this article we’ll discuss the differences between the two and pros and cons of a parallel vacuum configuration vs. a series vacuum configuration.
Before delving into the differences between the two vacuum configurations, it’s critical to understand what vacuum actually is. This will help clarify why lift and CFM numbers differ between the two configurations.
Put simply, vacuum is the absence or reduction of molecules in a defined space. The fewer molecules you have in that space, the greater your vacuum. Since molecules in the air flow towards areas where there are fewer molecules, an opening in a closed vacuum system will cause air to rush in. This movement of molecules from a crowded space to a less crowded space is referred to as a “concentration gradient.” A vacuum motor reduces the number of molecules in a defined space, and air from the outside, which has a greater concentration of molecules, moves down the gradient to replace the lost molecules. For those more familiar with pressure, nature tries to equalize the pressure by moving air from an area of high pressure to the area of low pressure.
Air Flow (CFM) and Lift (inH2O)
In our industry, we use the terms air flow (CFM) and lift (inH2O) to measure performance of a vacuum motor.
Air flow is the measurement of air per unit of time that flows through the item you’re measuring. For our discussion, it would be the amount of air flowing through the vacuum motor opening. We measure volume using cubic feet per minute (CFM).
Lift is the measurement of how high a column of either water (inH2O) or mercury (in Hg) rises in a tube when under vacuum. The higher the column travels, the more powerful the vacuum. Portables often measure lift in inches of water and truckmounts often use inches of mercury. To get from inches of mercury to inches of water, simply multiply your inches of mercury by 13.5. To get to inches of water from inches of mercury, simply divideby 13.5.
Both air flow and lift are required for efficient vacuum. Whether you should be trying to get more air flow or more lift depends on your particular needs.
Lift (inH2O) and air flow (CFM) are affected by a number of things, but the main contributors are:
- Vacuum motor capability
- Number of vacuum motors used
- Orifice size (Effective Opening)
Nos. 1 and 2 are intuitive and mentioned elsewhere, so we’ll focus on the size of the opening, or orifice, where air can enter the system. Essentially, as your orifice (opening) gets larger, your air flow increases, but your lift decreases. As your orifice gets smaller, the reverse is true.
This opening can change based on the tools you’re using. For example, some cleaners use 2-in. vacuum hose, while others run 1.5-in. vacuum hose. Those who use larger vacuum hose will have more air flow, but less lift. Your wand or other tool also affects this. Are you using a tile tool, a 12-in. or 16-in. wand, a wand glide? All of these will increase or decrease the size of your effective opening and change how your vacuum motor performs.
Let’s look at a household vacuum cleaner. Since the manufacturer is trying to hit a very low price for homeowners, the motors used in these vacuums aren’t very powerful. To overcome this, the manufacturer uses hoses with smaller diameters, 1 to 1.25-in., to overcome the lack of air flow. If you use the extension tool to say, pick up crumbs in a corner, you’ll notice oftentimes you won’t be able to pick them up unless you use an attachment that reduces the opening diameter even further. This same analogy explains why portable users don’t use large wands - they don’t get as good of recovery.
What’s happening here? You haven’t added another vacuum motor, or even increased the amount of available electricity, yet you’re able to pick up heavier items when you decrease your opening size. A smaller opening helps to increase the air velocity and lift, and makes it possible to pick things up that a larger opening could not pick up. A wand glide does the same thing. It reduces the size of the effective opening, which increases the lift and increases the velocity since the air has to travel faster to get the same volume through a smaller opening.
Each vacuum motor has a sweet spot that maximizes the vacuum. For this particular motor, an opening of 0.75-in. maximizes the vacuum performance. If you add another vacuum motor in a parallel configuration, or get larger vacuums, you increase the diameter at which performance is maximized since you increase air flow.
Series/Parallel Broken Down
A parallel configuration is one where different air molecules enter two vacuum motors simultaneously.In other words, they travel through one motorand then leave without traveling through the other motor. Splitting the two vacuum motors up allows you to move more air, so your CFM increases. In fact, the parallel set up allows you to double your air flow, but you don’t get any real increase in lift.
A series configuration is one where the same air molecules enter two vacuum motors sequentially. In other words, they first travel through one motor and then the other before leaving. Combining the two vacuum motors increases your lift by 60%, but you don’t get any real increase in air flow since, effectively, only one vacuum motor is moving air in a series configuration.
Series/Parallel Air Movement
Let’s take a look at what is happening to the air molecules in our vacuum system. Imagine each vacuum could move eight air molecules at a time when allowed access to the open air. In the parallel set up, each vacuum motor is moving eight air molecules, for a total of 16. In the series set up, the first one moves eight at a time, however, the second vacuum motor is not exposed to open air, so it is not moving any newmolecules, it is just moving the ones that were found in the vacuum motor placed before it.
Thus, the parallel configuration moves twice as many molecules.
In the beginning of this article we talked about the definition of a vacuum and how vacuum is caused by the absence or reduction of molecules in a defined space. The second vacuum motor in a series set up has a reduced number of molecules compared to the vacuum motors in a parallel set up. This is because it is pulling air from the previous vacuum where there aren’t as many molecules as found in ambient air. This leads to greater vacuum (more lift) in the second motor, which increases the total lift of the system.
Now that you have a concrete idea of how the vacuum set up affects your air flow and lift, let’s look at air watts and how air flow and lift together comprise your total vacuum.
Air Watts: The True Measure of Vacuum Performance
So what’s an air watt and who cares? An air watt is the only standard recognized by the American Society of Testing and Materials (ASTM) for measuring a vacuum’s effectiveness. Air watts are what all the major vacuum motor manufacturers use to determine how powerful their vacuum motors are. Referring back to the Ametek-Lamb vacuum motor graph, air watts are maximized at the intersection of the air flow and lift curve. For this particular vacuum motor, that occurs with a diameter of 0.75-in. inches. Air watts are calculated by multiplying the actual lift and air flow numbers at a particular opening size and dividing them by 8.5.
It’s important to understand the concept of air watts, because while you maximize your air flow with larger diameter vacuum hose, you are killing your lift. Experience tells you a 2.5-in. vacuum hose on a portable isn’t going to be ideal, and the air watt equation above tells you why mathematically – you would have no lift.
Different Objectives Require Different Configurations
At the end of the day, different objectives will require different tools. Picture an air purification system in your house. The job of the purifier is to clean as much air as quickly as possible. It accomplishes this by using a large opening(s) to maximize the air flow (CFM). If the opening to the purifier was the size of a straw, it would be very inefficient at removing particulates from the air because there wouldn’t be enough air flow.
Now, remember the home vacuum example. The extension wand narrows towards the end. This smaller orifice increases the velocity of air entering the wand and improves vacuum. If you were to open the end of that wand up to 3 inches, you wouldn’t be able to pick anything up.
In summary, both air flow and lift are crucial to maximizing your vacuum. You only have to revisit the air watt calculation to see that this is the case. Depending on the job, you may need more lift, or you might want to maximize your air flow. Understanding the pros and cons of each will help you determine which vacuum configuration is right for you.